| 1. Module Preparation |
| Task |
Description |
Date |
Operators |
Comments |
| 1.0 |
Record Module Number & Site |
2-6-00 |
R |
|
| 1.1 |
Set-up Module |
2-6-00 |
P |
|
| 1.2 |
Set-up Work Space and Supplies |
2-6-00 |
P |
|
| 1.3 |
QC0:
Initial Inspection |
2-6-00 |
P |
|
| Sub Item |
OK |
Not OK : List problems and
repairs |
| 1.3a) Residual Glue,
paint, contaminants |
OK |
|
| 1.3b) Spring Pins |
OK |
|
| 1.3c) Plate/Weld Bar Edges |
OK |
|
| 1.3d) Sub module Shims and
Spacing |
OK |
|
| 1.3e) Painted Surfaces |
OK |
|
| 1.3f) Slot Widths |
OK |
|
| 1.3g) Overall dimensions |
OK |
|
| 1.4 |
Clean and paint Module Surfaces |
2-6-00 |
R |
|
| 1.5 |
Close girder holes with aluminium tape |
2-6-00 |
P, R |
|
| 1.6 |
Install Fiber Fixation Rails
+ Pieces for Bundle Fiber Fixation |
2-6-00 |
R |
|
| 1.7 |
Record Aspirin Tube Batch # |
2-6-00 |
P |
IF280300 |
| 1.8 |
Install Aspirin Tubes and washers |
2-6-00 |
R, P |
|
| 1.9 |
Mark Cell Boundaries and
Label holes with cell numbers |
1-6-00 |
R, P, C |
| 2. Tile Installation |
| Task |
Description |
Date |
Operators |
Comments |
| 2.1 |
QC1a:
Tile Inspection |
5-6-00 |
P, R, C |
|
| Sub Item |
OK |
Not OK : List problems and
repairs |
| 2.1a) Tile Color |
OK |
|
| 2.1b) Tile End Surfaces |
OK |
|
| 2.1c) Tile Wrappers |
OK |
|
| 2.2 |
Record Tile Batch and pack Numbers |
6-2-00 |
|
|
| Tile Size |
Packs ID |
Comments |
| 1 |
B5: 84; B17: 283; B5: 90; B22:
364, 355; B5: 74; B17: 289 |
Packs ordered from End Plate to
ITC. The number after B means the box number and the numbers between brackets are the
number of tiles extracted from the pack written just before. If there is not a bracked
number after the pack number it means that 20 tiles were extracted from that pack. |
| 2 |
B4: 78; B11: 148, 170; B13: 249;
B4: 30, 91; B11: 175 |
|
| 3 |
B3: 202(16); B2: 35, 42, 228; B14:
25; B3: 44; B14: 252; B2: 34(4) |
|
| 4 |
B1: 35(18); B19: 211(19); B8:
73(21); B1: 5(19), 28(21); B19: 220(21); B30: 382 (21) |
|
| 5 |
B1: 6(18); B17: 258; B37: 469; B1:
3; B25: 293; B24: 259; B25: 272; B17: 192(2) |
|
| 6 |
B37: 448; B40: 489; B37: 433; B40:
491, 463, 468, 438 |
|
| 7 |
B38: 322; B43: 377; B38: 336; B43:
384; B45: 393; B35: 304; B43: 383, 367(5); 1 special tile IF221099 |
|
| 8 |
B1: 8(3); B15: 119; B30: 266; B32:
293; B30: 280; B32: 294, 286; B4: 32; B30 281(1); 1 special tile IF221099 |
|
| 9 |
B20: 177 (17); B9: 76; B3: 19; B6:
54; B1: 1; B9: 77; B3: 20; B6: 47(8); 1 special tile IF221099 |
|
| 10 |
B7: 40(18); B27: 186; B27: 184;
B2:5; B4: 22, 23, 21; B2: 6(18); 1 special tile IF221099 |
|
| 11 |
B6: 56(10); B41: 159; B8: 81; B30:
-83; B8: 86; B2: 16; B15: 67; B76: 371; B30: -82(7) |
|
| 2.4 |
Insert Tiles |
5-6-00 |
P, R |
|
| 2.5 |
QC1b:
Tile Inspection after insertion |
5-6-00 |
P |
|
| Sub Item |
OK |
Not OK : List problems and
repairs |
| 2.5a) Tile Sizes |
OK |
|
| 2.5b) Tile End Surfaces |
OK |
|
| 2.5c) Tile Wrappers |
OK |
|
| 2.6 |
Put Shims where it was needed |
30-5-00 |
R |
|
| 2.7 |
Install and close rods |
16-6-00 |
R, V |
| 5. Fiber Routing |
| Task |
Description |
Date |
Operators |
Comments |
| 5.1 |
Count fibers inside |
7-6-00 |
P, R |
|
| 5.2 |
Route Sub-bundles To Aspirin Tubes |
7-6-00 |
P, R |
|
| 5.3 |
Remove fibre separator strings |
7-6-00 |
R |
|
| 5.4 |
Remove one rod from each tile size |
|
|
The rods where not yet installed at this
point. |
| 5.5 |
Introduce the LED/light tubes |
7-6-00 |
P, L |
|
| 5.6 |
QC3:
Verify Fiber Routing |
7-6-00 |
P, L |
|
| Sub Item |
OK |
Not OK : List problems and
repairs |
| 5.6a) Routing mistakes |
OK |
|
| 5.6b) Bad tile/fibre coupling |
OK |
|
| 5.6c) Profiles coming out of
the grooves |
OK |
|
| 5.7 |
Register and secure Fibers in aspirine
tubes |
7-6-00 |
P, R |
|
| 5.8 |
QC4:
Fiber Registraton and Damage |
7-6-00 |
P,L, R |
|
| Item |
OK |
Not OK : List problems and
repairs |
| 5.8a) Stress Crazing |
OK |
|
| 5.8b) Cladding Damage |
OK |
|
| 5.8c) Fiber Curvature |
OK |
|
| 5.8d) Fibers outside girder |
OK |
|
| 5.9 |
Secure the sub-bundles with velcro straps
and adjust ends |
7-6-00 |
P, R |
|
| 5.10 |
Insert the dummy fibres |
7-6-00 |
P, R |
|
9. Install Source Tubes
(This task will be done at CERN for all modules.) |
| Task |
Description |
Date |
Operators |
Comments |
| 9.1 |
QC7a:
Check Source tube holes |
. |
. |
. |
| 9.2 |
Measure module length |
. |
. |
. |
| 9.3 |
Cut straight tubes |
. |
. |
. |
| 9.4 |
Prepare tube ends |
. |
. |
. |
| 9.5 |
Clean tubes |
. |
. |
. |
| 9.6 |
QC7b:Test with Dummy capsule |
. |
. |
. |
| Sub Item |
OK |
Not OK : List problems and
repairs |
| Straight Tubes |
. |
. |
| Bent Tubes |
. |
. |
| 9.7 |
Glue pairs of straight tubes to make 'U's |
. |
. |
. |
| 9.8 |
Passing test of 'U' s with dummy capsule |
. |
. |
. |
| 9.9 |
Insert 'U's |
. |
. |
. |
| 9.10 |
Glue the rest of bent tubes |
. |
. |
. |
| 9.11 |
Intermediate passing test of glued parts of
pipe system |
. |
. |
. |
| Sub Item |
OK |
Not OK : List problems and
repairs |
| 9.12 |
QC7a: Final passing test of pipe system with dummy capsule |
. |
. |
. |
| 9.13 |
QC7b: Final pressure test |
. |
. |
. |
| Sub Item |
OK |
Not OK : List problems and repairs |
