IFA012

IFA012 Extended Barrel	TILECAL OPTICS INSTRUMENTATION CHECK LIST	Cover Sheet
		REF
		REV:1 date 22 - 05 - 00

TASK	DESCRIPTION	QC Page
1	MODULE PREPARATION	QC0
2	TILES INSTALLATION	QC1
3	ROUTING PREPARATION
4	PROFILES AND FIBRES INSTALLATION	QC2
5	FIBRES ROUTING	QC3
6	FIBRES BUNDLES GLUING	QC4
7	SECURE FIBRES BUNDLES
8	POLISHING AND CUTTING	QC5
9	INSTALL SOURCE TUBES	QC7
10	CLOSE-UP
11	CLEANUP
12	QUANTITATIVE TEST AND CERTIFICATION	QC6

GENERAL REMARKS

# At each Quality Control step a report is required in the logbook.. The signature of the designed QC person is required.

Instrumentation start date: 2/5/00
Instrumentation end date: 17/5/00
Certification (QC6) start date: 10/5/00
Certification (QC6) end date: 11/5/00
Remaining problems:

Spliced Fibers: -
Unrepaired Couplings: -
Fiber problems flagged:
PMT 4 - Cell D_4 - TileRow 10 - Fiber# 9 - Drop 36.2- See Picture

	TILECAL OPTICS INSTRUMENTATION CHECK LIST	Sheet 1 of 12
INSTITUTION: IFAE	TILECAL OPTICS INSTRUMENTATION CHECK LIST	MODULE N0: IFA012

1. Module Preparation
Task	Description	Date	Operators	Comments
1.0	Record Module Number & Site	2-5-00	P
1.1	Set-up Module	2-5-00	P
1.2	Set-up Work Space and Supplies	2-5-00	P
1.3	QC0: Initial Inspection	2-5-00	P
Sub Item		OK	Not OK : List problems and repairs
1.3a) Residual Glue, paint, contaminants		OK
1.3b) Spring Pins		OK
1.3c) Plate/Weld Bar Edges		OK
1.3d) Sub module Shims and Spacing		OK
1.3e) Painted Surfaces		OK
1.3f) Slot Widths		OK
1.3g) Overall dimensions		OK
1.4	Clean and paint Module Surfaces	28-4-00	P
1.5	Close girder holes with aluminium tape	28-4-00	R
1.6	Install Fiber Fixation Rails + Pieces for Bundle Fiber Fixation	28-4-00	R
1.7	Record Aspirin Tube Batch #	2-5-00	P	All from IF310100 except 2 units of D5.5 that were extracted from IF280300
1.8	Install Aspirin Tubes and washers	2-5-00	R
1.9	Mark Cell Boundaries and Label holes with cell numbers	28-4-00	R,P

2. Tile Installation
Task	Description	Date	Operators		Comments
2.1	QC1a: Tile Inspection	2-5-00	P, R
Sub Item		OK	Not OK : List problems and repairs
2.1a) Tile Color		OK
2.1b) Tile End Surfaces		OK
2.1c) Tile Wrappers		OK
2.2	Record Tile Batch and pack Numbers	2-5-00	P, R
Tile Size		Packs ID		Comments
1		B5: 79; B22: 362; B17: 274; B22: 369, 370; B5: 87, 86		Packs ordered from End Plate to ITC. The number after B means the box number and the numbers between brackets are the number of tiles extracted from the pack written just before. If there is not a bracked number after the pack number it means that 20 tiles were extracted from that pack.
2		B18: 282; B13: 251; B4: 24; B11: 159, 174, 173, 156
3		B2: 41(19), 32; B3: 48, 52; B14: 251; B3: 46; B2: 221, 222(1)
4		B19: 203, 206; B3: 19; B19: 201; B8: 79, 76; B29: 321
5		B1: 17; B25: 294; B17:256; B1: 16; B24: 260, 267; B1: 13
6		B1: 21; B4: 60; B37: 441; B4: 54; B1: 41, 49; B4: 62
7		B3: 10(15); B43: 374; B3: 7; B43: 370; B3: 14; B35: 308, 309; B45: 388(10); 1 special tile IF221099
8		B1: 7(15); B30: 269; B32: 291; B20: 200; B15: 122, 130; B30: 268; B15: 116 (9); 1 special tile IF221099
9		B4: 33(15); B20: 174; B4: 31; B1: 7, 5; B6: 53; B1: 9; B3: 23(10); 1 special tile IF221099
10		B27: 159 (19); B20: 114; B37: 215; B4: 24; B7: 37, 38; B20: 124; B4 19(17); 1 special tile IF221099
11		B2: 22(3); B4:34, 26; B8: 83; B1: 2; B8: 84, 82; B6: 64; B1: 3(14)
2.4	Insert Tiles	2-5-00	R,P
2.5	QC1b: Tile Inspection after insertion	2-5-00	P
Sub Item		OK	Not OK : List problems and repairs
2.5a) Tile Sizes		OK
2.5b) Tile End Surfaces		OK
2.5c) Tile Wrappers		OK
2.6	Put Shims where it was needed	25-4-00	P, R
2.7	Install and close rods	16-5-00	R

3. Routing Preparations
Task	Description	Date	Operators	Comments
3.1	Record ITC Fiber serial # (EB only)	3-5-00	P	IF201299/RIGHT51 IF201299/LEFT51
3.2	Install ITC Fiber Assemblies (EB's Only)	3-5-00	P, R
3.3	Record Laser Fiber Bundle IDs	2-5-00	P	EB48 (odd side) - EB47 (even side)
3.4	Install Laser Fiber Bundles	2-5-00	P
3.5	Install Fiber Separator wires	3-5-00	R, P

4. Fiber/Profile Installation
Task	Description	Date	Operators	Comments
4.1	Record profiles/fibers Batch #s	2-5-00	P	IF230300 / D4: IF300300 / C10D4: IF201299
4.2	Fill table with profile boxes	2-5-00	R
4.3	Insert Profiles/fibers and make sub bundles	3-5-00	P, R
4.4	QC2: Verify Fiber Lengths and Sorting using LED tubes	4-5-00	P
Sub Item		OK	Not OK : List problems and repairs
4.4a) Fiber Lengths		OK
4.4b) Fiber Counts		OK
4.4c) Depth Sorting		OK
4.4d) Bad tile/fiber coupling or bad fibers		OK
4.5	Tape Profiles	16-5-00	R	Installed after QC6

5. Fiber Routing
Task	Description	Date	Operators	Comments
5.1	Count fibers inside	4-5-00	P, R
5.2	Route Sub-bundles To Aspirin Tubes	4-5-00	P
5.3	Remove fibre separator strings	8-5-00	P
5.4	Remove one rod from each tile size			The rods where not yet installed at this point.
5.5	Introduce the LED/light tubes	4-5-00	P
5.6	QC3: Verify Fiber Routing	4-5-00	P, L
Sub Item		OK	Not OK : List problems and repairs
5.6a) Routing mistakes		OK
5.6b) Bad tile/fibre coupling		OK
5.6c) Profiles coming out of the grooves		OK
5.7	Register and secure Fibers in aspirine tubes	4-5-00	P, R
5.8	QC4: Fiber Registraton and Damage	4-5-00	P,L
Item		OK	Not OK : List problems and repairs
5.8a) Stress Crazing		OK
5.8b) Cladding Damage		OK
5.8c) Fiber Curvature		OK
5.8d) Fibers outside girder		OK
5.9	Secure the sub-bundles with velcro straps and adjust ends	4-5-00	P, R
5.10	Insert the dummy fibres	4-5-00	P, R

6. Glue fiber bundles
Task	Description	Date	Operators	Comments
6.1	Prepare glue	5-5-00	R	Hardener BATCH #N93015216 Resin BATCH #382170702
6.2	Verify again fibre extremities	5-5-00	P
6.3	Glue	5-5-00	P
6.4	Reserve Samples of Epoxy	5-5-00	P
6.5	Wait for Epoxy Cure	5-5-00/ 8-5-00	P

7. Secure fiber bundles
Task	Description	Date	Operators	Comments
7.1	Cut dummy fibers extremities			Not done. Dummy fibers were cut before installation.
7.2	Tie Fiber Bundles to Rails	8-5-00	P
7.3	Put cotton cable	16-5-00	P

8. Polish Fiber Ends
Task	Description	Date	Operators	Comments
8.1	Set-up the Polishing Machine	8-5-00	R, P
8.2	Polish Fibers	8-5-00	P
8.4	Remove Polishing Machine	9-5-00	P
8.3	Clean the girder	9-5-00	P
8.5	QC5: Inspect Fiber Ends	9-5-00	JC
Sub Item		OK	Not OK : List problems and repairs
8.5a) Check for dust inside the girder		OK
8.5b) Fiber End Surface Quality		OK.
8.5c) Visual Light Level with video camera		OK

9. Install Source Tubes (This task will be done at CERN for all modules.)
Task	Description	Date	Operators	Comments
9.1	QC7a: Check Source tube holes	.	.	.
9.2	Measure module length	.	.	.
9.3	Cut straight tubes	.	.	.
9.4	Prepare tube ends	.	.	.
9.5	Clean tubes	.	.	.
9.6	QC7b:Test with Dummy capsule	.	.	.
Sub Item		OK	Not OK : List problems and repairs
Straight Tubes		.	.
Bent Tubes		.	.
9.7	Glue pairs of straight tubes to make 'U's	.	.	.
9.8	Passing test of 'U' s with dummy capsule	.	.	.
9.9	Insert 'U's	.	.	.
9.10	Glue the rest of bent tubes	.	.	.
9.11	Intermediate passing test of glued parts of pipe system	.	.	.
Sub Item		OK	Not OK : List problems and repairs
9.12	QC7a: Final passing test of pipe system with dummy capsule	.	.	.
9.13	QC7b: Final pressure test	.	.	.
Sub Item		OK	Not OK : List problems and repairs

10. Close up
Task	Description	Date	Operators	Comments
10.1	Remove Temporary Labels	10-5-00	R
10.2	Cover Module with Light Tight 'Paper'	17-5-00	P,R
10.3	Attach Girder End Plates

11. Cleanup
Task	Description	Date	Operators	Comments
11.1	Remove Assembly Fixture
11.2	Remove Supplies and Tools

12. Test & Certification (QC6)
Task	Description	Date	Operators	Comments
12.1	Insert Test Drawer	5/10/00	M.Cavalli-Sforza O.Norniella	.
12.2	Install Source & Driver	-.	M.Cavalli-Sforza O.Norniella	.
12.3	Connect Power and Signal Cables	-	M.Cavalli-Sforza O.Norniella	.
12.4	Record Source Scan for Each Tile Layer	-	M.Cavalli-Sforza O.Norniella	.
12.5	Verify that the Data is Good	-	M.Cavalli-Sforza O.Norniella	.
12.6	Remove & Store Source & Driver	-	M.Cavalli-Sforza O.Norniella	.
12.7	Remove & Store Test Drawer	5/11/00	M.Cavalli-Sforza O.Norniella	.
12.8	Update Production Monitor Pages	5/12/00	J. Flix O. Norniella	.

GENERAL REMARKS:

Page maintained by:

Juan Carlos Peña Garcia
jcpg@ifae.es